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  • Referencing Components and Adding Context

    Referencing Components and Adding Context

    Learn how to effectively communicate with CopperPilot by referencing specific components
    in your schematic or PCB, and how to add additional document context like images and PDFs
    to enhance your design workflow.

    Overview

    When working with CopperPilot, you often need to reference specific components or provide
    additional context for your design questions. CopperPilot offers several intuitive methods
    to cite segments of your schematic and PCB, making it easy to have focused conversations
    about specific parts of your design.

    Methods for Referencing Components

    1. Using the @ Operator

    The simplest way to reference a specific component is to use the ‘@’ operator in the chatbox.
    Simply type ‘@’ followed by the component designator:

    • @C1 – References capacitor C1
    • @R1 – References resistor R1
    • @U1 – References integrated circuit U1

    This immediately brings that component into context for CopperPilot, allowing you to ask
    specific questions about it.

    2. Copy and Paste from Schematic/PCB

    For more detailed component information, you can directly copy components from your design:

    1. Navigate to your PCB or schematic in KiCad
    2. Select the component or segment you want to reference
    3. Use Ctrl+C (or Command+C on Mac) to copy
    4. Paste into the CopperPilot chatbox

    This action automatically pulls in the component details, giving CopperPilot comprehensive
    information about the selected element.

    3. Drag and Drop Documents

    When you need to provide additional context beyond what’s in your schematic, you can add
    external documents:

    • Images: Drag and drop reference images, block diagrams, or photos
    • PDFs: Add datasheets, application notes, or specification documents
    • Other Documents: Include any relevant documentation to help CopperPilot
      understand your design intent

    Simply drag these files from your file explorer and drop them directly into the CopperPilot
    interface. CopperPilot will analyze the documents and use them as context for answering your
    questions and making design suggestions.

    Use Cases

    • Component-Specific Questions: “What voltage rating does @C1 need?” or
      “Is @R1 sized correctly for this application?”
    • Design Review: Copy a circuit section and ask CopperPilot to review it
      for potential issues
    • Implementation Guidance: Drop a reference design PDF and ask CopperPilot
      to help implement a similar circuit
    • Datasheet Consultation: Add component datasheets to get accurate wiring
      and configuration recommendations

    Best Practices

    • Use the ‘@’ operator for quick component references during conversation
    • Copy and paste components when you need CopperPilot to analyze specific connections
      or properties
    • Add datasheets when working with unfamiliar components or when precise specifications
      are critical
    • Include reference images or block diagrams when explaining your design intent or
      desired functionality

    These simple yet powerful methods make it easy to have detailed, context-aware conversations
    with CopperPilot about your hardware designs, ensuring you get accurate and relevant guidance
    throughout your development process.

  • Getting Started

    Getting Started

    Welcome to CopperPilot! This guide will walk you through the installation and setup process
    to get you up and running with the AI copilot for hardware design.

    • Download CopperPilot
    • Join the Discord community
    • Launch the CopperPilot app and login with an official email
    • Select a KiCAD or Altium Project
    • Start chatting with your AI copilot to analyze your project!
  • CopperPilot Overview

    CopperPilot Overview

    CopperPilot is the AI copilot that lives inside your EDA tools so you can design faster and
    catch issues early. This overview walks through the main capabilities: design context and
    datasheets, reference schematics, agentic design, BOM and sourcing, and design review.

    Design Context and Datasheets

    Start by selecting a portion of your design and pasting it into the chat. CopperPilot pulls
    in the relevant datasheets for the components you’ve selected, so you can ask quick
    questions right in the chat. You can also tag specific components with @ so the
    agent always looks at the right parts of your design.

    Reference Schematics

    You can ask datasheet questions and turn them into reference schematics. For example, click
    on a component and ask for the typical wiring diagram. CopperPilot reads the datasheet,
    figures out the wiring, and draws you a reference schematic.

    Agentic Design

    CopperPilot can also help with the design itself. It can automatically wire up sections of
    your schematic. Review the suggestion and click accept changes—the updates drop straight
    into your design.

    BOM and Sourcing

    Finalizing the BOM can be painful: matching suppliers to your volumes, optimizing passives
    and IC choices, weighing local vs. imported sourcing with taxes and tariffs in mind, and
    estimating volume pricing. That usually means reading your design and pulling data from the
    web for each part.

    CopperPilot streamlines this: it gathers the details and aggregates them into clear
    tables—part numbers, volume pricing, supplier info—so you can make BOM and sourcing
    decisions without juggling tools and spreadsheets.

    Review Agent

    CopperPilot also works as a review agent. Select a section of your design and click Review.
    You can edit the review prompt if you’d like, then hit enter.

    CopperPilot reads the relevant datasheets—including any published errata—and uses its
    continuity and pathway testing to verify that all the right connections are in place. So you
    can catch errata and edge-case issues in the design phase, before they turn into costly
    board spins. It uses both the datasheet and errata documentation to flag problems early.

    Key Takeaways

    • Datasheets in context: Select design, get relevant datasheets, tag components with @
    • Reference schematics: Ask for typical wiring or other diagrams; CopperPilot draws them from the datasheet
    • Design help: Auto-wiring and other suggestions that drop straight into your design
    • Supplier survey: Aggregated BOM and sourcing tables for part numbers, pricing, and suppliers
    • Early review: Datasheet and errata–aware review with continuity and pathway testing

    All of this lives inside your design tools. If you’d like to try CopperPilot, we’re
    running an early access program—check us out at CopperPilot.ai.

  • Thermal Analysis

    Thermal Analysis

    Thermal problems are easy to ignore until the first prototype runs hot. CopperPilot helps you review board-level thermal risk early—while rearranging components is still cheap.

    Start by opening the board you want to review and asking CopperPilot to summarize high-power paths. The copilot can highlight regulators, motor drivers, and other parts that typically dominate heat generation.

    Next, review placement relative to airflow and copper. Ask whether critical parts cluster in one corner, whether the ground pour gives a reasonable path for heat spreading, and whether nearby connectors or plastic enclosures will trap heat.

    Use follow-up questions to compare mitigation options: moving a driver, adding thermal vias, swapping a package, or changing the input rail architecture. The goal is not a perfect CFD substitute on day one—it is catching “this cannot work as drawn” moments before fab.

    When you are ready for deeper analysis, export notes from the review session so mechanical and electrical owners share the same assumptions about airflow, duty cycle, and ambient temperature.

    Thermal analysis in CopperPilot works best as a repeatable checklist: identify heat sources, inspect placement, question enclosure assumptions, and document fixes. That rhythm keeps review fast without pretending every project needs a full simulation on the first pass.

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  • Light sensor module, built end-to-end in KiCad

    Light sensor module, built end-to-end in KiCad

    We built CopperPilot for hardware engineers because we are hardware engineers ourselves, and we wanted this workflow in the tools we already trust.

    This light sensor module pairs an LM393 comparator with a trimmer potentiometer and LED indicator, all built in KiCad with CopperPilot. Every pin function was verified against the datasheet, and every connection was checked explicitly rather than assumed.

    The result is a clean, fabricatable board and a repeatable process that keeps quality high without forcing teams into a new design environment.

    Try it free at copperpilot.ai.

  • Release 0.9

    CopperPilot now suggests useful next steps after each response and supports more structured multi-step agent work. KiCad and Altium parsing is also significantly faster on large boards and schematics.

    What’s New

    • Added suggestion chips after each AI response to help guide the next step.
    • Added workflows and artifacts for multi-step agent tasks.

    Bug Fixes and Improvements

    • Improved KiCad and Altium parsing performance by 4-6x on large boards and schematics.
    • Improved the responsiveness of project analysis for larger hardware designs.

    For any questions or feedback, you can reach out to us at support@copperpilot.ai

  • A 3.5mm jack breakout, pinout to fab files

    A 3.5mm jack breakout, pinout to fab files

    Even simple breakout boards expose the same workflow tax: footprint prep, consistency checks, and packaging everything for fabrication.

    We used CopperPilot to build a 3.5mm jack breakout completely in KiCad, starting from pin mapping and finishing with fab-ready outputs. The board itself is small, but the process quality is exactly what we expect on larger designs.

    That is the real unlock for hardware teams: keep the engineering judgment, remove the repetitive setup work, and keep momentum across projects of every size.

    Try it free at copperpilot.ai.

  • Motor power nets that survive real current

    Motor power nets that survive real current

    Most PCB-design AI demos stay in low-current toy examples. We wanted to test behavior where electrical constraints actually matter, so we used a quadcopter motor-power design with aggregate return current around 3A across four channels.

    • Set BattMotor-class traces to 1.00mm (from 0.25mm default) per IPC-2221 at 1oz copper and 10 C rise.
    • Clamped copper-edge clearance to the fab spec of 0.3mm instead of generic defaults.
    • Locked routed power traces so later autorouter passes could not silently alter them.
    • Kept the full board auditable inside KiCad, trace by trace.

    This is the difference between chat suggestions and an in-tool copilot that reasons with fabrication and current constraints in the same loop.

    Try it free at copperpilot.ai.

  • Relay board: footprints, IPC-2221, zero DRC

    Relay board: footprints, IPC-2221, zero DRC

    The frustrating part of PCB work is rarely the circuit concept. It is the repetitive overhead: missing footprints, manual current calculations, and router guardrails that are easy to miss under schedule pressure.

    On this relay board, CopperPilot handled the full workflow in KiCad: schematic capture, two custom footprints from measured geometry, a new 3D part model, and IPC-2221-based trace-width sizing for 10A relay-contact paths.

    It then routed all 16 nets and finished with zero DRC errors, preserving a full decision trail so every step can be audited without reverse-engineering a black box.

    Try it free at copperpilot.ai.